XH MOULD
Beverage & Caps国内龙头饮用水与无菌冷灌装包装企业

48腔高速热流道饮料防盗瓶盖精密注塑模具

高腔位、极短成型周期（<3.2s）的高速包装模具，实现各腔重量差异 ≤0.03g 的卓越一致性。

Explore 4-Stage Engineering Breakdown
XH-CAP-48C 48腔高速全伺服热流道瓶盖注塑模具系统
成型周期
3.2 s
腔间重量偏差
≤ 0.03 g
模具同轴度
0.002 mm
年产模次能力
8,000,000 模次
FOUR-STAGE ENGINEERING STORYTELLING

4-Stage Engineering Story & Production Verification

From complex 3D CAD analysis to micron-level 5-axis machining and high-speed production validation.

01

01. Engineering Challenges & Stringent Specs

Ultra-thin walls, deep cavity warpage control, and aesthetic parting lines.
48 腔高速生产时各腔温度与充填压力微小差异都会导致防盗环拉断力不均；成型周期需压减至 3.2 秒以内。
02

02. XH Engineering Solution & DFM Simulation

Sequential valve-gate hot runners and conformal cooling channel optimization.
全进口德国针阀热咀点胶系统，独立温控回路；螺旋套筒式高能冷却水路，实现型芯均匀强力散热。
03

03. Precision Tooling & Machining Breakthrough

Makino high-speed CNC milling, Sodick linear EDM, and Swiss wire-cut interchangeable inserts.
全部成型镶件采用进口瑞士慢走丝线切割机床高精度互换加工，同轴度控制在 0.002mm 以内。
04

04. Production Results & ROI Value

T0 first-shot qualification, 20%+ cycle time reduction, and 1M+ shot tool life.
年产模次突破 800 万模，连续 24 小时无人化稳定注塑，年为客户节约树脂原料 15 吨。
TOOLING SPECIFICATIONS MATRIX

Tooling Structure & Engineering Specs Matrix

Complete transparency in cavities, tool steel grade, hot runner systems, and cycle metrics.

Parameter NameEngineering Value
模腔数量 (Cavities)48 腔 (4×12)
流道系统 (Runner)全热流道针阀式
模具钢材 (Steel)DC53 / S136 镜面防腐钢
注塑材料 (Polymer)HDPE / PP
24H SLA DFM PROPOSAL
ISO9001 QUALIFIED TOOLMAKER

Facing Similar Tooling Challenges? Consult Our Chief Engineers

Supporting STEP, IGES, DWG, X_T, and CATPart CAD formats. Free DFM analysis & quotation within 24 hours.

Engineering Hotline: +86 (0574) 65589925
24h SLA Response · ISO9001 Certified Closed-Loop Quality Guarantee
Strict NDA signed upon request, ensuring 100% intellectual property security.