40 Years of Precision Engineering & Sub-Micron Tooling Fleet
Anchored by our 2,800 sqm climate-controlled plant and 15 million RMB capital machinery investment, we combine MAKINO 5-axis high-speed CNCs, AgieCharmilles wire EDM, Sodick linear motor EDMs, and Hexagon CMM metrology systems.
5 Core Engineering Disciplines
From rheological Moldflow simulation to full-dimension Hexagon CMM inspection, closed-loop engineering accountability.
DFM Engineering & Moldflow Rheological Simulation
Immediate 24h 3D DFM feasibility review, gate location optimization, and weld line elimination.
Comprehensive rheological Moldflow simulation prior to steel cutting, analyzing melt front velocity, packing pressure, thermal cooling balance, and warpage prediction.
5-Axis High-Speed CNC Milling & Micro Machining
20,000–42,000 RPM spindle milling delivering sub-micron surface tolerances on deep cavities.
Powered by imported MAKINO V33i and GF Mikron high-speed 5-axis machining centers, achieving sub-micron tolerances on complex 3D contoured surfaces, ribs, and thin-wall tooling.
Mirror Sinker EDM & Micro Wire Electrical Discharge
Linear motor spark erosion and ultra-fine wire-cut delivering Ra 0.08μm mirror finishes.
Sodick linear motor sinker EDMs and AgieCharmilles slow wire-cut systems produce mirror cavity surfaces down to Ra 0.08μm, eliminating manual hand-polishing and guaranteeing sharp insert corners.
In-House Injection Trial & T0/T1 Rapid Sampling
In-house 120T–380T servo injection presses testing parting line shut-off, cycle times, and CPK.
In-house Haitian servo and Zhafir all-electric injection machines provide turnkey T0/T1 sampling immediately following mold assembly, optimizing cycle times and verifying CPK ≥ 1.33.
Full-Dimension CMM Metrology & Optical Scan Verification
Climate-controlled metrology lab conducting 100% full-point cloud verification against CAD models.
Equipped with Zeiss PRISMO and Hexagon bridge CMMs in a 20±0.5℃ climate-controlled metrology room, scanning full-part point clouds with Renishaw ruby probes for 100% first-article inspection (FAI).
Toolroom Fleet & Metrology Lab
Imported 5-axis CNC machining centers, mirror EDM spark erosion, and in-house Haitian injection presses
MAKINO V33i 高速立式加工中心
日本牧野高刚性立式高速铣削中心，专用于汽车与家电模具型腔镜面精铣削。
日本牧野 MAKINO V33i 五轴高速立式数控加工中心
日本原装五轴五联动立式高速铣削加工中心，配备超高精度温控主轴，专门用于汽车复杂曲面与医疗模具微细型腔的高光镜面精密切削。
GF Mikron HSM 500 高速数控铣床
瑞士顶级石墨与淬硬钢高速铣削机床，用于微细电极与深腔微结构精密加工。
Sodick AG60L 线性马达镜面火花机
全轴线性马达驱动数控火花机，实现高光洁度无毛刺镜面放电加工。
日本沙迪克 Sodick AG60L 线性马达镜面火花机
全轴线性电机驱动免滚珠丝杠数控火花机，无反向间隙摩擦，放电表面达到 Ra 0.08μm 无损伤镜面效果，大幅压减手工抛光耗时。
GF AgieCharmilles CUT P 350 慢走丝线切割机
超精密慢走丝线切割系统，用于滑块镶件、斜顶及精密孔位高垂直度加工。
瑞士阿奇夏米尔 GF CUT P 350 超精密慢走丝线切割机
配备微细电极丝自动穿丝机构与智能放电发生器，专用于高硬度钨钢、滑块斜顶倒扣及精密微孔的高精度线切割加工。
海天 MA3800 高性能注塑试模机
380 吨中大型伺服注塑机，用于汽车零部件与家电模具 T0/T1 试模打样及试量产。
海克斯康 Global S 09.12.08 三坐标测量机 (CMM)
高精度三坐标测量仪，配备 SP25M 连续扫描测头，出具全尺寸三维检测报告与 CPK 统计分析。
海克斯康 Hexagon Global S 09.12.08 连续扫描三坐标
配备 Renishaw SP25M 连续扫描测头系统，实现模具全尺寸数模自动对齐比对与 CPK 过程能力统计报表输出。
海天长飞亚 Zhafir 全电动精密注塑试模打样机
300吨全电动高洁净度注塑机，专用于医疗模具与精密微件的 T0/T1 试模打样，闭环压力控制确保成型数据精准可追溯。
德国蔡司 ZEISS PRISMO 顶级桥式高精度三坐标测量仪
恒温计量室内服役的蔡司旗舰三坐标测量机，配备连续高速扫描测头。
星火模具 2,800 ㎡ 恒温超精密数控加工与装配车间
全车间铺设防静电高平整度环氧地坪，配备中央恒温除湿空调系统与 50 吨级行车。
Closed-Loop Quality Control Workflow
Engineered for tight lead times and uncompromising automotive/appliance tolerances across 5 accountability stages.
24h DFM & Moldflow Simulation
Immediate 3D feasibility review using Moldflow numerical simulation for melt front, weld line elimination, and gate optimization.
Full 3D CAD & Smooth CAM Toolpaths
Siemens NX parametric 3D modeling and nanometer-smooth CAM toolpath generation for high-speed dynamic machining.
5-Axis CNC & Mirror Spark EDM
MAKINO 42,000 RPM precision milling and Sodick linear motor mirror EDM delivering Ra 0.08μm surface finish.
In-House 120T~380T Injection Trial
Haitian servo presses test parting line integrity, ejection performance, cycle times, and shot weight CPK consistency.
Hexagon CMM Full Metrology Sign-Off
Renishaw continuous scanning probes verify 100% of critical dimensions in our climate metrology lab before release.
"Superior Quality and Rapid Cycle Times are our greatest advantages in winning long-term international trust."
Ready to Engineer Your Precision Moulding Project?
Get a 24-hour DFM feasibility review and manufacturing assessment. Upload CAD files (STEP/X_T/IGS) or schedule an in-person workshop trial.